Situation
Sealing of the shaft of a chemical standard pump in the tank storage for intermediate chemical products
DF-M7N DiamondFace for tank drainage pumps
The sustainable and economic solution for pump applications with dry run
Challenge
Seal damage due to dry run when the tank was drained and pressure surges occurred when nitrogen was blown through the system
Solution
Conversion to an EagleBurgmann DF-M7N DiamondFace mechanical seal
The chemical company Global Amines is one of the worldwide leading manufacturers of special chemicals. The "Southeast Bavarian Chemical Triangle", near Altötting, Germany is the location of the Gendorf plant. Global Amines produces preliminary, intermediate and finished chemical products here.
The products are used for the production of detergents, softeners, industrial and household cleaners, for cosmetics, personal hygiene and disinfectants.
Approx. 110 employees manufacture nearly 100,000 tons of products per year in the nitrileamine plant. More than 300 di fferent types of pumps (such as centrifugal, diaphragm and piston pumps) are applied in the processes. These are the challenging operating conditions for the deployed machines and components: Temperatures up to 350 °C (662 °F), pressures up to 220 bar (3,190 PSI) and pumped media containing solids and gases also place great demands on the seals.
The tank storage for intermediate products uses an Allweiler type CGA-CGH chemical standard pump. It ensures the product is circulated, or recirculated, and it also periodically drains the tank toward a distribution station. When the pump stands still, nitrogen is blown through the system.
The shaft was originally sealed by a competitor's single seal with an installed hard/soft face material combination. The seal was increasingly damaged due to the developing dry run when the tank was drained and the pressure surges that occurred when nitrogen was blown through the system: broken and worn seal faces and seats and increased wear of the shaft sleeve caused nine failures already within two years and over 13,000 Euro in repair costs. The longest documented uninterrupted running period of the seal was barely six months.
Together with EagleBurgmann the operator searched for a permanent solution to the problem. Since product-side changes were out of the question for process and fi nancial reasons, a reliable, safe and economic sealing alternative needed to be found.
Illustr. EagleBurgmann single mechanical seal DF-M7N. The sliding surfaces of both seal face and stationary seat are coated with EagleBurgmann DiamondFace.
The concept of an unbalanced single seal that matched the existing DIN installation space was retained. The innovative component was the EagleBurgmann DiamondFace coating of the sealing surfaces. This guaranteed safe operation during dry run and a significantly extended operating period. Sliding faces with DF coating exhibit extreme hardness and resistance to wear, o ffer low friction and excellent thermal conductivity and have the highest chemical resistance.
First, a spare pump was retrofitted to the EagleBurgmann DF-M7N and then it was waited for the next opportunity to change. Soon after the spare pump was exchanged, it became apparent that the new sealing solution far exceeded the end user's expectations. There were no further disruptions to production operation, and the shift personnel no longer had to deal with timeconsuming maintenance and cleaning work. The new seal significantly increased pump and system availability to a great degree.
The EagleBurgmann DF-M7N has been operating reliably now for more than 40 months, saving more than 20,000 Euro in repair costs, according to the end user. Based on this success, a further nine tank drainage pumps were retrofitted to the EagleBurgmann DiamondFace solution.
- Rotational speed: 3,000 min-1
- Delivery head: 62 m
- Temperature: +60 °C ... +80 °C (+140 °F ... +176 °C)
- Viscosity: 1 ... 15 mPas
Solution Flyer
Download the solution flyer about the DF-M7N DiamondFace for tank drainage pumps
Further reference projects
China, Mainland
10 years ahead
Between June 2017 and March 2019 the Hengli Group constructed an integrated refining and chemical complex in the Chinese harbor town Dalian where 20 million tons of crude oil are processed every year. EagleBurgmann advised the company Hengli concerning the selection of mechanical seals and supply systems for the whole plant and supplied more than 95 % of the components in use.
United Kingdom
10 years of reliability: Protecting the heart of Great Britain’s natural gas infrastructure from failure
In Great Britain, a shortage in natural gas supply has severe consequences: Since the country switched from coal-fired to gas-fired power stations, a gas supply shortage makes households and industrial consumers not only vulnerable to failing heating and gas stoves, but also to power outages. Companies along the value and transportation chain of natural gas are therefore especially dependent on reliable equipment.
Germany
100 percent performance at 300 degrees
Things get hot in rotary kilns, very hot in fact. In the production of cement, for example, the thermometer measures more than 1,000 degrees Celsius. Sealing systems from EagleBurgmann, a company of the Freudenberg Group and EKK, make sustainable contributions to environmental protection, energy efficiency and process reliability under these "fiery" high-temperature conditions.
India
A Partnership to build on
Our modern civilization is quite literally built upon cement. Today, building materials made from cement are used in buildings, roads, bridges, dams etc. Cement production is a heat-intensive process and causes thermal expansion in duct systems. To compensate this, Indian cement producer Ramco Cement needed fabric expansion joints with a diameter of several meters for two of their plants. On the basis of a close collaboration, EagleBurgmann was able to design components that increase the efficiency of the plant in the long run.
Argentina
Clean gas despite fluctuating operating conditions
Frequent starts and stops are a severe test for gas-lubricated compressor seals. Installed in an Argentinean combined cycle power plant is an EagleBurgmann supply system that provides a continuous gas flow rate for the seals and adapts it to changing conditions. Since then, the operational reliability of the compressors has increased significantly.
Germany
Clean sealing solution for demanding crystal production
Seals are a risk factor in the production of liquid crystals. If there is even the slightest contamination of the liquid crystals, this will later affect the image quality of the display. Read on to see which sealing solution Merck KGaA uses in paddle dryers for the production of liquid crystals.